CarCanny
Banger Watch7 min read

Used cars with expensive repairs to watch out for

Some used cars have costly faults recorded by makers and reviewers: a timing belt that wears early, a gearbox that judders, a diesel filter that clogs. Here's which models and engines, what the repairs can cost where a source says, and what to check before you buy one.

By Hubert Rachwalski

Founder and car enthusiast

Updated

First published

A mechanic in grey work clothes leaning over the open engine bay of a dark car
A mechanic at work under an open bonnet. Many of the costliest faults sit in the engine and gearbox.

Quick answer

Costly known faults reported by makers and reviewers include wet timing belts on some earlier Stellantis PureTech and Ford 1.0 EcoBoost petrol engines, timing sprockets on the BMW E90 320d EfficientDynamics, the DSG gearbox on the Mk6 Golf GTI, and early DPF trouble on 2.0 Ingenium Evoques. Check the service history and MOT records before buying.


Key takeaways

  • Wet timing belts on earlier PureTech and belt-driven 1.0 EcoBoost petrol engines can wear early, and Parkers reports Ford belt changes from about £800 to £2,000.
  • Warrantywise's 2026 Reliability Index gives its lowest scores to premium models, whose repair requests averaged just over £2,000; the highest single repair, which it calls extremely uncommon, was £44,401 on a Land Rover Discovery Sport.
  • Before you buy, confirm the engine and gearbox, then check the service history against the MOT mileage records.

See what CarCanny finds on the car you're looking at.

Which used cars have known faults that are expensive to fix?

These seven faults are recorded by makers, DVSA or Parkers on cars common in the UK. Where a source prices the repair, it runs to hundreds or thousands of pounds. They're listed by maker in alphabetical order, not ranked, and a cost appears only where a source gives one, with its date.

Car and engineThe faultWhat it can costWhat to check
BMW 3 Series (E90) 320d EfficientDynamics, 177hp, from 2007Poor-quality timing sprockets, Parkers says; if the chain snaps, the engine is destroyedUp to £5,000 for a total failure (Parkers, September 2025)A distant whine from the front of the engine
Ford 1.0 EcoBoost petrol with a wet belt: Mk7 Fiesta (to 2017), Focus (2011–2018), B-Max, C-Max, EcoSport and MondeoThe timing belt runs in the oil and can degrade, starving the engine of oilParkers has heard of at least £800 and seen invoices up to £2,000 (September 2026); WhoCanFixMyCar's average Ford cambelt was £715 (RAC, August 2026)Services on time with the right oil; a Ford dealer can confirm belt or chain from the VIN
Ford Focus, C-Max, Fiesta ST and Kuga built 2 June 2010 to 20 December 2014 (Parkers names 1.6-litre Kugas)Localised overheating can crack the cylinder head, causing an oil leak and, in extreme cases, a fireFree to the owner under safety recall R/2018/008 (January 2018)Ask a Ford dealer whether the recall work was done
Ford Kuga Mk2 (2012–2020) with the PowerShift automaticThe dual-clutch gearbox isn't robust, especially when its oil isn't changedNo figure in our sourceRough or uneven gear changes on the test drive; gearbox oil changes on record
Range Rover Evoque Mk1 with the 2.0 Ingenium diesel (from about 2015)Early DPF problems, which Parkers says are largely cured, plus oil dilution and, in some cases, early timing chain failureNo figure in our sourceA rattle on a cold start; oil changes on time
Stellantis 1.0 and 1.2 PureTech petrol, earlier generations, in Peugeot, Citroën and Vauxhall modelsThe timing belt wears early, causing an oil pressure problem; some engines burn too much oilRepairs covered for up to 10 years or 112,000 miles since March 2024, under conditionsServices on time; ask a dealer whether the car qualifies for the cover
Volkswagen Golf GTI Mk6 (2009–2013) with the six-speed DSG automaticJuddering, jerky changes and loss of reverse as the gearbox wearsAbout £1,000 for a new Mechatronic unit; £1,500 to £2,500 for an overhaul or exchange (Parkers, September 2025)Oil leaks around the gearbox's control unit; smooth changes on the test drive

Checked against Parkers' used-car guides, Peugeot's UK site and GOV.UK's recall service on 27 October 2026. Not every car with these engines or gearboxes will fail; these are the faults the sources record. Contains public sector information licensed under the Open Government Licence v3.0.

Wet timing belts: PureTech and 1.0 EcoBoost

Peugeot's UK site says some earlier PureTech 1.0 and 1.2 engines have an oil pressure problem caused by the timing belt wearing early, and some burn too much oil. Since March 2024 it covers all parts and labour for up to 10 years or 112,000 miles, under conditions, and owners who paid for these repairs between January 2022 and March 2024 can apply for support.

Parkers reports that Ford fitted a wet belt to the 1.0 EcoBoost from 2012 and moved to a timing chain late in 2018, and that the Mk8 Fiesta (2017–2023) should have a chain. A worn belt can shed enough rubber to starve the engine of oil, and an engine that seizes can cost more to rebuild than the car is worth. Ford treats the belt as scheduled maintenance rather than a warranty defect, Parkers reports, and Parkers says a wet-belt EcoBoost needn't be avoided if its service history can be traced.

BMW E90 320d EfficientDynamics

Parkers says the 177hp 320d EfficientDynamics, launched in 2007, was built with poor-quality timing sprockets. A total failure can cost up to £5,000, and if the chain snaps the engine is destroyed, so listen for a distant whine from the front of the engine.

Dual-clutch gearboxes: Golf GTI DSG and Kuga PowerShift

On the Mk6 Golf GTI, Parkers says the optional six-speed DSG can judder, change jerkily and lose reverse, and wear is inevitable at higher miles. On the Mk2 Kuga, it calls the PowerShift automatic not very robust, with many problems down to oil that wasn't changed. For the Kuga, Parkers suggests testing it on hills, in reverse and under hard acceleration: shudder or hesitation once it's moving is a warning sign.

Ford cylinder head recall, 2010 to 2014 builds

In January 2018 Ford recalled Focus, C-Max, Fiesta ST and Kuga cars built between June 2010 and December 2014, because cylinder heads may crack from localised overheating (recall R/2018/008, listed by DVSA at 15,228 vehicles). The remedy inspects the engine and cooling system, replaces affected parts and fits a coolant level sensor that warns the driver, at no cost to the owner. Parkers says the 1.6-litre Kuga Mk2 was among the cars recalled.

Range Rover Evoque 2.0 Ingenium diesel

Parkers says the 2.0 Ingenium diesel in the first Evoque was prone to DPF problems early on, which Land Rover has largely cured, and to oil dilution and, in some cases, early timing chain failure. Parkers advises against buying one that rattles when started from cold.

How much can repairs cost on the lowest-scoring used cars?

Warrantywise's 2026 Reliability Index doesn't rank cars by repair cost, but its ten lowest scorers, all premium models, averaged just over £2,000 a repair request, and their costliest single repairs ran from £7,464 to £44,401. The index scores cars from Warrantywise's own warranty repair requests between January 2023 and January 2026, on cars three to 15 years old with at least 250 per model on its plans, by how often repairs were requested, the car's age and mileage, and labour time.

Lowest scoreCarScore out of 100Costliest single repair
1Land Rover Discovery17.2£25,694
2BMW 7 Series18.7£17,343
3Mercedes-Benz S-Class19.2£16,641
4Audi A719.2£7,464
5Range Rover Velar19.7£22,851
6Range Rover Sport21.1£24,708
7BMW X523.6£30,675
8Land Rover Discovery Sport24.1£44,401
9BMW X726.5£15,934
10Land Rover Defender 11028.0£22,911

Ranks and scores from Warrantywise's index page (updated 8 October 2026); costliest repairs as Parkers reported them in September 2026, except the 7 Series, from Warrantywise's own page. A lower score means a higher repair risk, and this table isn't in order of cost. Warrantywise says the average repair request across these ten was just over £2,000. Its own pages give £2,050.24 for the Discovery, where electrical systems are the most common repair, and £2,022.30 for the Discovery Sport, where emissions faults come up most. It calls the £44,401 repair and the BMW X5's £30,675 repair extremely uncommon.

The index doesn't split its figures by generation or engine, so it describes the model, not the car in front of you. A well-kept example with a full service history is a different risk from one without. Warrantywise puts low scores down to complex engineering more than to how the cars were built, and says repairs aren't inevitable.

Which costly jobs should you budget for on many used cars?

A blocked diesel particulate filter on a diesel, and a timing belt that's due on a car with a belt, are two to price in.

  • Diesel particulate filter (DPF): short journeys at low speed are the main cause of blockages, the RAC says. A forced regeneration costs around £100 to £250, and a replacement filter around £800 to more than £4,000, depending on the car (RAC, September 2026). A DPF warning light that stays on needs a garage.
  • Timing belt: the RAC puts the average cost of a cambelt change, wet belts included, at around £427, from WhoCanFixMyCar's data for August 2026. If the service booklet says it's due and there's no record it was done, budget for it.

How do I check a used car for costly faults before buying?

Confirm the engine and gearbox, then check the paperwork and the car itself.

  1. Confirm the engine and gearbox

    CarCanny's free check shows the car's DVLA details, engine size included, to match against its logbook. Engine size won't show which engine it is, or whether it has a belt or a chain, so ask a dealer to check the VIN.

  2. Read the service history

    Look for services on time with the oil the handbook specifies, and belt and gearbox oil changes at their intervals.

  3. Read the MOT history

    Repeated advisories, such as an oil leak or an emissions fault, point to work the next owner will pay for.

  4. Check recalls and the maker's cover

    Run the car through GOV.UK's recall check, and ask a dealer whether any recall work was done or the car qualifies for extended cover.

  5. Start it from cold and drive it

    Listen for rattles or whines as it starts, and feel for judder or jerky gear changes on the test drive.

  6. Price in the repair, or walk away

    If a costly job is due or a fault shows, take it off your offer, or look at the next car.

CarCanny's full report shows every MOT test with its failures, advisories and mileage, and checks whether the mileage ever went down between MOT tests, so you can match the service stamps to the miles. It also checks finance, write-off, stolen and whether the DVSA records an outstanding safety recall. It doesn't show service records or a mechanic's inspection, so it can't tell you whether a belt or gearbox is worn.

Frequently asked questions

Which car brands have the most expensive repairs?

In Warranty Solutions Group's analysis of more than 15,000 warranty claims authorised from December 2024 to November 2025, Bentley and Porsche had the highest average claim costs, at £1,749 and £1,169, against about £621 overall. These are claims on its warranties, not all repairs.

Which used cars score lowest for reliability in 2026?

Warrantywise's 2026 Reliability Index, from its repair requests between 2023 and 2026, gives its five lowest scores to the Land Rover Discovery, BMW 7 Series, Mercedes-Benz S-Class, Audi A7 and Range Rover Velar. That describes repair risk across each model, not every car, and we know of no dataset that ranks the worst cars to buy.

Which wet belt cars should I avoid?

Take care with Stellantis' earlier 1.0 and 1.2 PureTech petrol engines, in Peugeot, Citroën and Vauxhall models, and Ford's 1.0 EcoBoost with a wet belt, such as the Mk7 Fiesta and the 2011–2018 Focus. Buy one only with a service history showing the right oil and services on time.

Sources

The ideas for our guides come from people on our team. We use AI tools to help research, draft and edit them, and the named author reads each one before it's published.

Written by

Hubert Rachwalski

Founder and car enthusiast at CarCanny

Hubert is the founder of CarCanny and a car enthusiast. He built CarCanny as the check he wanted as a buyer: simple, clear and honest about what it does and doesn't know.

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